Case Study

Mimaki user stories

Challenges
Improvements
We hope to realize digitalization so we can respond to a wider range of needs utilizing the hand textile printing techniques.
As the device does not need plates, it can handle small-lot production of diversified products, which realized shorter production time. Unlimited number of printed colors widened the scope of design possibilities.
Product installed
Challenges
Improvements
2-liter ink packs cannot cope with all-night output sessions. Reduction of operator intervention requirements is also an issue.
The 10 kilogram ink supply unit facilitates extensive duration unmanned output operations in the night time. The unit concurrently enhances the work efficiencies of operators.
Product installed
Challenges
Improvements
Reduction of cost, including the time and money taken for outsourced trial printing, and exploration of possibilities of textile design that has many restrictions.
In-house trial testing has resulted in cost reduction in terms of time and money and in improved proposal quality. Digitizing opens up limitless possibilities for new textile design expression.
Product installed
Challenges
Improvements
Subcontracting the production of small decals, seals and business proposal dummies in minor quantities is often comparatively expensive and inefficient. Looking for small cutting plotters to process such knickknacks.
Major cost reduction on minor lot production with CFL-605RT. Extremely handy and easy to use. Internal production facilitates the perception of progress from production to shipment, greatly reducing in-corporate stress. Additionally, CFL handles the troublesome hand-crafting of planning samples, freeing the marketing personnel from the task and enhancing business efficiency not to mention the proposing power.
Product installed
Challenges
Improvements
We would like to deal with a small-lot production of goods. Moreover, we also would like to produce packages associated with them in-house.
Adoption of UJF-6042 and CFL-605RT has enabled us to in-house production. CFL-605RT is utilized not only for packages production but also for the manufacturing of variant seals. Our rate of acceptance of orders has increased sharply by making and submitting one sample.
Product installed
Challenges
Improvements
Although we have outsourced the manufacturing of button badges and pasteboards to subcontractors (for offset printing and punching processes), it took a lot of cost for us to deal with work operation of a small-lot production.
Introduction of CFL-605RT and a laser printer enables us to realize reduction of manufacturing cost by a factor of 10 and a significant reduction in delivery time. Furthermore, our scale of business is expanding by introducing UJF-6042MkII and producing acrylic key holders in-house.
Product installed
Challenges
Improvements
When a roll-type small cutting plotter was used, media setting was difficult and thus preparation was time-consuming. We also wanted to increase the cutting accuracy.
CFL-605RT has higher accuracy and easier setting than the roll-type counterpart, making the downtime very short. Since the cutting speed is also fast, time loss and media loss are significantly reduced. The sense of “quick creation and show” becomes effective in up-selling during proposal phase.
Product installed
Challenges
Improvements
When cutting storefront POP items into odd shapes, a relatively large cutting plotter was used or manual cutting was performed, which made it difficult to achieve delicate cutting. With a conventional machine, small defects were found, such as visible cuts made on the back side, and the overflow of adhesives created on media with adhesives, which caused stains.
Introduction of CFL-605RT enables precise, perfect cutting, which increases technical and proposal skills of the company. More products are adopted at a sample creation phase. There is no failure due to manual cutting, which reduces wasted production costs.
Product installed
Challenges
Improvements
Owner James Tran, "We need to increase productivity, white printing is an important factor moving forward. Previously we had run a white solution in a Roland eco-solvent we had issues with reliability regarding white printing."
"Since we have had the UCJV300 running white we have had no problems. The white is vibrant and much better opacity then then eco-solvent solution."
Product installed
Challenges
Improvements
Owner Garry Miller, "To be honest, I was never a big fan on Mimaki as we have always ran Rolands over the past 16 Years, when looking for a replacement machine for one of the Rolands, I investigated what was on the new market and was very disappointed. Even the LEJ was overpriced and under performed."
"Since we saw the first Demo (UCJV300-160) we started to get excited about what we could do with the Mimaki. So far it hasn’t let us down. We have done a few trials on the multi layer printing with great success and have also increased our trade printing to other sign shops."
Product installed

1 2 3 4 |

Return to Content

PAGETOP